When a new process plant was gearing up for operations, they faced a complex challenge—integrating an entire automation system from scratch. They needed a reliable partner to handle everything from control panel design to real-time data monitoring. Control System Integrators stepped in to deliver a full-scale solution that ensured a smooth startup and long-term operational success.
When a new process plant was gearing up for operations, they faced a complex challenge—integrating an entire automation system from scratch. They needed a reliable partner to handle everything from control panel design to real-time data monitoring. Control System Integrators stepped in to deliver a full-scale solution that ensured a smooth startup and long-term operational success.
1. Custom Control Panel Design & Electrical Engineering
To build the foundation for the plant’s automation, we designed and manufactured custom control panels tailored to the process requirements within the tight timeline. Our team created detailed electrical schematics and layout drawings, ensuring compliance with industry regulations and ease of maintenance.
2. PLC & HMI Development
We programmed the PLC and HMI based on P&IDs and requested specifications to control the plant’s unique processes. The HMI was designed for intuitive operation, enabling operators to monitor and control all critical functions efficiently.
3. Data Acquisition & Dashboard Implementation
To give the client insights into their operations, we implemented a custom data acquisition system. Our web-based dashboard provided live process data, trend analysis, and reporting capabilities, enabling proactive decision-making and efficiency improvements.
4. On-Site Commissioning & Remote Support
No project is complete until it has been installed and thoroughly tested. We supported deployment, verifying I/O, tuning control loops, and ensuring smooth plant startup.
License Free: The data acquisition and dashboard applications were built using open-source tools, saving tens of thousands in software costs.
Operational Efficiency: The custom PLC and HMI system provided reliable control and ease of use.
Data-Driven Insights: The dashboard enabled the client to monitor and optimize plant performance in real time from anywhere.
Scalability: The system was designed with flexibility in mind, allowing for future expansion and enhancements.
By applying a first principles approach, we design systems that integrate seamlessly into your existing architecture—minimizing disruption, reducing complexity, and delivering lasting value without the need for costly overhauls.
Schedule a brief call to discuss your needs and explore potential solutions. We’re a focused team ready to jump in and help you achieve your goals.
